BMW 525d 530d 535d 635d Front Mount Intercooler Upgrade - E60 E61 E63 E64 - Satin Black Turbo FMIC
Looking for a BMW 525d intercooler upgrade, BMW 530d intercooler, BMW 535d intercooler or BMW 635d intercooler for E60 E61 E63 E64 models in black? This front mount turbo intercooler is a direct fit FMIC designed to deliver lower intake air temperatures, reduced heat soak and consistent power on road or track. It uses a high-efficiency bar and plate core with flowed cast end tanks to maximise cooling capacity and airflow on your BMW diesel turbo, helping your car pull harder for longer whether stock or remapped.
Why choose this BMW E60 E61 E63 E64 intercooler
- Front mount intercooler upgrade for BMW 525d 530d 535d 635d E60 E61 E63 E64
- Bar and plate core with flowed cast end tanks for maximum cooling efficiency
- Powder coated satin black finish for a stealth OEM-plus look
- Plug-and-play, direct replacement turbo intercooler upgrade for easy fitment
- Ideal for daily driving, spirited road use and remapped cars seeking reliable IAT control
Proven cooling performance
Tested back to back, this intercooler delivers a significant drop in intake temperatures versus the standard BMW intercooler. Through five winter runs, intercooler intake temperatures were 115 to 118 degrees in both cases, but outlet temps into the engine dropped from 52 to 54 degrees on the standard unit to just 16 to 18 degrees with this upgrade. Lower IAT means more consistent performance, more repeatable pulls and improved reliability under sustained boost.
Key features and specifications
- Massive competition core with 6 extra front rows to increase surface area
- Near 100 percent more internal volume and 100 percent more external surface area than the standard intercooler
- Pressure tested to 3 bar and proven to handle over 500 bhp
- Approximate weight: 11 kg
- Measures the same as the Wagner intercooler for reference
- Durable satin black powder coat for a discreet factory-style finish
Compatibility - direct fit applications
- BMW 525d 2004 to 2010 E60 and E61
- BMW 530d 2003 to 2010 E60 and E61
- BMW 535d 2004 to 2010 E60 and E63
- BMW 635d 2006 to 2010 E63 and E64
Real-world results and customer feedback
We have run this intercooler on our own cars and customer builds with fantastic results. Expect sharper throttle response, stronger mid-range torque and far better control of heat soak on repeated pulls. Our customers consistently report cooler intake temps and more consistent performance compared with the stock intercooler.
Fitting and support
This is a direct fit, plug-and-play upgrade and there are useful installation videos on YouTube. Professional installation is recommended and should take approximately 1 to 2 hours. For fitting, we recommend booking with Nforcd in Warwickshire. Request a quote at Sales@nforcd.com.
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Upgrade your BMW E60 E61 E63 E64 525d 530d 535d 635d with this high-performance turbo intercooler and enjoy cooler IAT, reliable power and a premium satin black finish. Order today.