CSF Intercooler Set for Audi C8 RS6 and RS7 – High Performance Intercooler Upgrade
Upgrade your Audi RS6 C8 or Audi RS7 C8 with the CSF Intercooler Set, developed with PWR’s Formula 1 grade cooling technology. This is the ultimate Audi RS6 intercooler upgrade for fast road, track and tuned cars seeking lower intake air temperatures, consistent performance and reliability. If you are running a Stage 1 or Stage 2 tune on your RS6 or RS7, the stock intercoolers will heat soak and hold you back. CSF’s advanced rolled tube core and billet end tanks deliver real-world gains with a true plug-and-play fit.
Why upgrade your Audi C8 RS6 and RS7 intercoolers
- Factory plastic end tanks can leak under elevated boost, wasting power and risking engine health.
- OEM cores are designed for stock power and degrade over time, causing heat soak and higher IATs.
- CSF x PWR cores keep charge temps consistently lower for stronger, repeatable performance.
Proven gains on tuned cars
- VF Engineering saw approx +20 whp and +18 wtq on a Stage 1 tune.
- VF Engineering saw approx +10 whp and +20 tq on a Stage 2 tune.
Key features – CSF x PWR F1-grade technology
- Formula 1 performance grade core by PWR – 2-row core featuring rolled tubes with inner fins.
- 45 tubes vs OEM 22 for massively increased heat rejection.
- 3 mm rolled tube vs OEM 7 mm for improved efficiency and airflow.
- 4.85 mm fin height vs OEM 7 mm for optimised cooling and pressure drop.
- CNC machined billet end tanks for strength and durability at high boost.
- 100% TIG-welded construction – no crimped plastic end tanks.
- OEM style CNC machined inlet and outlet connections for precise fit with factory components.
- True plug-and-play, drop-in fit – no cutting, no modification.
- Highly engineered, lightweight design.
- Made in the USA at PWR North America.
CSF vs OEM – core design details
OEM CSF
- Number of tubes – 22
- Tube height – 7 mm
- Fin height – 7 mm
- End tanks – core crimped onto plastic end tank with gasket
CSF
- Number of tubes – 45
- Tube height – 3 mm
- Fin height – 4.85 mm
- End tanks – core and end tanks TIG-welded
Real benefits for your Audi RS6 and RS7
- Eliminates heat soak and maintains consistent performance pull after pull.
- Lowers charge air temperatures for safer, more reliable power.
- Eliminates end tank failure at elevated boost levels.
- Supports Stage 1 and Stage 2 tunes on the C8 RS6 and RS7.
Manufacturing, testing and finish
Manufactured in PWR’s North American facility. PWR produces its own rolled tubes and multi‑louvred fins, CNC machines all fittings and CAB brazes the cores in a clean room. Master welders complete the TIG-welded assemblies for maximum durability. Every intercooler is individually leak tested and checked for fitment accuracy. Supplied in raw aluminium finish.
Fitment and compatibility
- Compatible models – 2020+ Audi C8 RS6 and Audi C8 RS7.
- Replaces factory left and right side mount intercoolers.
- OEM reference part numbers – 4K0 145 805 P left and 4K0 145 806 B right.
Developed on the track, proven on the road
We have installed and used this CSF intercooler set on customer RS6 and RS7 builds and feedback has been excellent. Expect cooler IATs, stronger repeat performance and enhanced reliability on spirited drives and track days. Our customers love the consistent power delivery and robust construction.
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Professional fitting
Professional installation available at Nforcd in Warwickshire. For a fitting quote please email Sales@nforcd.com.
Order with confidence
Buy your CSF Intercooler Set for the Audi C8 RS6 and RS7 from Nforcd and unlock cooler charge temps, reliable power and repeatable performance. The ideal upgrade for any tuned RS6 or RS7 looking for consistent results on the road and track.

